Different customers are affected by factors such as company scale and project stage. The quantity of PCB assembly is also different. Customers with huge PCB demand need to find a PCBA manufacturer that achieves large-scale assembly. However, not all PCBA factories can achieve mass production. The high-volume PCB assembly depends on the company’s scale and the degree of automation of the equipment.
Choosing a reliable manufacturer can avoid the risk of changing manufacturers midway and bring convenience to high-volume PCB manufacturing process. Circuit Card Assembly provides high-volume PCBA services. You can choose the turnkey PCB assembly or consigned PCB assembly according to your needs. No matter which type of assembly you pick, we will satisfy your requirements for high-quality and efficient assembly.
High-Volume PCB Assembly Definition
High-volume PCBA refers to projects with more than 10,000 printed circuit boards. The process is popular among electronics manufacturing companies because it is characterized by process consistency, uniformity, and full automation.
Advantages of High-Volume PCB Assembly
The benefits of high-volume PCBA processes are as follows:
1)One-time PCB design and prototyping process
PCB design and prototyping are one-time. As that is a mass production process, the PCB assembly process is unified and interdependent. So this process must be correct, just like building a house. If the foundation is unstable, the subsequent project will also be affected.
2)Shortened production cycle time:
The production process is fully automated, reducing labor investment. Usually, manual assembly is very time-consuming and labor-intensive. Using fully automated equipment for 24-hour production saves.
3)Quality consistency:
There are multiple PCBs made at the same time, which makes it easier to keep all the parts’ quality consistent. That means you don’t have to worry about one PCB being different from the others and causing problems.
4)Reduce the cost:
Automation equipment and assembly components are purchased in volume, so costs are lower. Mass production saves the cost of individual design, manufacturing, and testing.
Circuit Card Assembly High volume PCB assembly capabilities
• Fully automated equipment production line, 24-hour working
• SMT or PTH technology or mixed technology
• Manual welding and machine welding
• Shorten delivery time with jet solder paste printing or screen solder paste printing
• Comprehensive and efficient functional testing equipment
• Leaded or lead-free assembly processes
Why Choose Circuit Card Assembly?
1)Quality Assurance:
Our company has considerable experience in circuit board assembly and a complete supply chain for purchasing original genuine components.
2)Strict quality inspection:
We have advanced fully automated assembly equipment and an experienced team to meet your requirements and solve complex assembly problems. Inspection methods include X-ray, automatic optical inspection (AOI), in-circuit test (ICT), functional test, etc.
3)Cost-effective PCB assembly plan:
We have a professional procurement team and outstanding component suppliers, which allows us to keep a balance between quality and cost during PCB assembly. Therefore, if you are looking for affordable and high-quality PCB assembly, we can meet your needs.
4)High-quality services:
Our company has an independent factory. There is no third party involved in the entire PCB assembly process. We only serve you. All you need to do is contact us and tell us your needs, and we will make a plan from material procurement to the entire high-volume PCB production and assembly process.
High-Volume PCB Assembly Applications
There are many fields where high-volume PCBA is used widely. The main points are as follows:
1)Electronic devices :
Many electronic devices, such as smartphones and laptops, use high-volume PCB assembly to increase functionality and efficiency.
2)Aerospace Industry:
High-volume PCB assembly is critical to plane production, as aircraft rely on electronic systems that must be produced quickly and accurately.
3)Automotive Industry:
Printed circuit boards are critical to many automotive systems, so high-volume PCB assembly is helpful in the production of automobiles.
4)Medical Industry:
High-volume PCB assembly applies to medical devices used in surgery, treatment, and diagnostics.
